Insulator Die Cutting Services
Insulator Die Cutting Services
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Insulator Die Cutting Services
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Insulator Die Cutting Services
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Insulator Die Cutting Services
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Along with High Quality printed Overlays and Nameplates MSI has been producing insulators using FR Lexan, Formex, EMI shielding laminates, Conductive and Non-Conductive Fluorosilicone Rubber Gaskets and many other materials since 1992. In more recent times thermal management has become a bigger issue for our customers. As a result, MSI has provided our customers solutions in many different industries.
Industries Served:
- Computers and servers
- Storage Hardware
- Telecommunications
- Power Supplies
- Medical Equipment
- Control Panels
- Test and Measurement
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Processes:
- Laser Steel Rule Die Cutting
- Laminating
- Laser Cutting (400 watt)
- Digital Blade Cutting
- Assembly/Knitting
- Engineering Design
- Printing: Screen Printing/Digital Print
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Products/Materials:
- FR Lexan
- Formex
- EMI/EMC Shielding Tapes
- Smooth foil Aluminum: 3M-1170/3M1267 embossed foil with conductive adhesive
- Smooth foil Copper: 3M1181/3M1245 embossed foil with conductive adhesive
- Smooth foil Tin-plated copper: 3M1183/3M1345 embossed foil with conductive adhesive
- Aluminum foil with conductive adhesive both sides: 3M1182
- Conductive Fabric Tapes
- VHB foam tapes: RP family, 5952 family and 4941 family
- Rubber
- Foams
- Adhesives
- Flame Barrier FRB series: (meets UL 94 5VA, 5VB, V-0, V-1, V-2, HB)
- Thermal Management Solutions
- Display protection: GLS100 (Glossy), GLR320 (Glossy low reflection), ARMR220 (Anti-reflection/matte
- Light Control Films: ALCF-P (60 degree viewing angle) , ALCF-A (prevent night reflection)
- Brightness Enhancement Films
- Safety-Walk Slip-resistant tape: 200, 300, 500, 600 and 700 series
- Grippy Materials: Pressure sensitive and washable nylon for sew-in applications
- Reclosable Fastners: Dual Lock and Hook and Loop
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Insulator Die Cutting Service Capabilities:
| Die Cutting Process |
Laser Steel Rule
Preco Roll to Roll
Digital Blade
Laser Cutting
Thermal |
Kiss Cut
Thin Plate
Guillotine Paper Cutting
Scoring
Perforating |
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| Steel Rule Die Cutting Types |
Clamshell
Preco Punch Press |
| Registration Systems |
Three Point Edge System
Pin registration
Camera Registration with X, Y and theta |
| Material Form |
Rolls
Sheets |
| Cutting Materials |
Paper
Fish paper
Vinyl
Polycarbonate |
FR Lexan
Formex
Polyester
Nomex |
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| Die Life |
Up to 100,000 impressions |
| Insulator Types |
EMI Shielding
RFI Shielding
Spacers
Thermal Shielding
Gaskets |
| Insulator Materials |
FR Lexan
Formex
Nomex
Rubber
Conductive Materials |
> Shielding Materials
Adhesives
Foam Tapes
Conductive adhesives
Aluminum Foil |
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| Rating |
UL 94-V0 |
| Finishes |
Velvet
Gloss
Matte |
| Colors |
White
Black
Custom |
| Thickness |
.005 to .125 in |
| Maximum Length |
70 in |
| Maximum Width |
40 in |
| Additional Processes |
Lamination
Selective Adhesive
Printing Graphics (Warning/caution)
Printing Conductive Inks |
| Tolerance (+/-) |
.010 in
Tighter Tolerances Possible |
| Inspection |
Artwork
Screen
Printing |
Laminating
Cutting
100% Final |
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| Testing |
Ink Adhesion Testing (Tape) |
| Additional Services |
Doming
Art Services
Embossing
Thermoforming
Color Matching
Laminating
Back Scoring
Back Lit
Dead Front |
Perfing
Kiss Cutting
Serialized Labels
Barcode Labels
2D Labels
Import Excel Spreadsheet
Kitting
Assembly |
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| Production Volume |
Prototype to Large Scale Runs |
| Typical Lead Time |
2 to 3 weeks
Rush Services Available |
Additional Information
| Industry Focus |
Telecommunications
Defense
Electrical
Medical |
Industrial
Oil & Gas
Test & Measurement
Promotion |
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| Intended Applications |
Insulators |
| Industry Standards |
ISO 9001:2008
G7 Color Matching Certified
American National Standards Institute (ANSI)
Underwriters Laboratory (UL)
Canadian Standards Association (CSA) |
| Efficiency |
Electronic Data Exchange (EDI) |
| Documentation |
First Article Inspection (FAI)
Production Part Approval Process (PPAP)
Certificates of Conformance (CoC) |
| Graphics File Formats |
Adobe Illustrator (AI)
Adobe Photoshop (PS)
Adobe InDesign (ID) |
| Dimensions / Dies File Formats |
AutoCAD (DWG, DXF) |
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